Why does the lumen increase when the wattage of LED lamps decreases

2025-06-26

1. Decoding the Efficiency Droop Phenomenon

Core Mechanism: Non-Linear Photoelectronic Conversion
LED chips exhibit peak luminous efficacy (lm/W) at moderate current densities (150–350 A/cm²), beyond which efficacy declines sharply due to:

  • Carrier Overflow: At high current densities (>500 A/cm²), electrons/holes overflow the quantum well region before recombination, converting >30% of energy into waste heat (Applied Physics Letters, 92: 245503).

  • Auger Recombination: Dominant above 400 A/cm², this three-carrier interaction dissipates energy as lattice vibration (heat) rather than photons – accounting for 40–60% efficiency loss (IEEE Journal of Quantum Electronics, 2017).

  • Joule Heating Paradox: Current reduction from 100%→70% rated power decreases resistive losses by 51%, per Ohm’s law (P=I²R).

Engineering Insight: Operating at 60–80% rated current elevates system efficacy by 15–25% by circumventing the droop "cliff region."


2. Junction Temperature (Tj) Optimization Effects

Thermal Dynamics Governing Photon Output
Reducing power induces a cascade of efficiency-boosting events:

ParameterFull Power (Tj=110°C)Reduced Power (Tj=65°C)Δ Improvement
Internal Quantum Efficiency75%88%+13%
Phosphor Conversion Loss22%9%-13% abs
Forward Voltage Drop (Vf)3.2V2.9V-9.4%
L70 Lifespan30,000 hrs75,000 hrs2.5X

Scientific Validation:

  • Vf reduction decreases power consumption (P=IV) despite constant current

  • Phosphor thermal quenching reduced from 3.5%/°C to <1%/°C below 85°C (ECS Journal of Solid State Science, 2020)


3. Driver Efficiency Synergy

Optimal Operating Point Alignment
High-efficiency switching drivers (e.g., Buck-Boost topology) exhibit >95% conversion efficiency across 30–90% load range:

  • Critical Design Insight: Quality drivers minimize losses at partial loads:

    • MOSFET conduction losses ↓ at lower currents

    • Core hysteresis losses ↓ with reduced flux swing

  • Data-Driven Example: Infineon ICL5101 driver maintains 96.3% efficiency at 50% load vs. 95.1% at 100% load.


Engineering Application Guidelines

  1. Current Tuning Protocol

    • Configure drivers at 70–80% rated output via 0–10V dimming/PWM

    • Use thermal interface materials (TIMs) with thermal resistance <1.0 K/W

  2. Phosphor Selection Matrix

    Phosphor TypeMax Temp StabilityEfficacy Gain @ Low Tj
    LuAG:Ce³⁺180°C+12%
    β-SiAlON:Eu²⁺150°C+9%
    KSF:Mn⁴⁺120°C+5%
  3. Finite Element Thermal Simulation
    Validate heatsink designs to maintain Tj<85°C at target operating point using Ansys Icepak.


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