Daily Production of 3,000PCS Outdoor Led Wall Washers
LED wall washers on a modern production line undergo rigorous quality testing, with every step crucial to product reliability and longevity.
In the field of outdoor lighting, LED wall washers have become a mainstream choice for architectural decorative lighting. Their name derives from the water-like effect of light washing across a wall.
Facing a daily production demand of 3,000 units, manufacturers must strike a precise balance between efficient production and quality control. Each wall washer undergoes a series of rigorous testing procedures to ensure long-term, stable operation in harsh outdoor environments.
01 Four-step testing process ensures product quality
02 Temperature rise testing and heat dissipation design
03 24-hour aging testing
04 Waterproofing testing under thermal expansion and contraction conditions
05 Fault simulation and safety protection
06 Quality assurance strategies for large-scale production
Facing a production scale of 3,000 units per day, the manufacturer employs standardized operating procedures and automated testing equipment to improve efficiency and quality consistency.
Samples from each production batch undergo destructive testing, including temperature rise tests exceeding the standard and extended waterproofing tests, to verify product design margins.
Statistical Process Control (SPC) methods are applied to the production line, monitoring key process parameters in real time to ensure the production process remains under control, thereby guaranteeing consistent product quality.
The automated production line significantly improves the efficiency of welding, gluing, and assembly processes, enabling a daily production capacity of 3,000 wall washers.
This stringent quality control ensures that every wall washer meets the stringent requirements for outdoor use, even under immense production pressure.